Your operators already know why the line stopped. The problem is that nobody writes it down, so at the Monday meeting three people blame three different machines and the one that is actually costing you the day never comes up. Describe how your plant runs and you get the tables, the forms, a phone app for the floor and the reports, already filled with lines and shifts like yours.
Somebody had to retype every name and certificate before it did anything at all, and that job never got finished. The big suite was too rigid, the build-it-yourself tools were too empty, and you went back to the spreadsheet that at least already had everything in it.
Gobuso starts from the other end. Your files first. Then a plan in plain English you can change. Then working software, the same day.
No sign-up and no data of yours. It designs the tables, builds the app and fills it with a company that looks like yours.
Five moments, in order. Nothing here is a mock-up of a different product: it is the same builder the button above opens.
We run 3 lines across two shifts with 80 people. An operator shouts a reason when a line stops and nobody writes it down. At the Monday meeting everyone blames a different machine. Our downtime reasons are anecdotal.
| Line | Shift | Minutes | Logged |
|---|---|---|---|
| Line 2 | Nights | 34 | Yes |
| Line 1 | Days | 12 | Yes |
| Line 2 | Nights | 41 | No reason |
| Line 3 | Days | 8 | Yes |
minutes lost across the three lines this month.
Before this, the meeting ran on whoever spoke loudest.
Nine hundred of Line 2’s minutes are the infeed, on nights. That is one guide rail, not three machines, and she would have had it shimmed in July.
Four questions, a plan you can read and change, then working software.